How custom die-cutting and converting solutions saved time, reduced waste, and improved inventory control
The Challenge:
A leading satellite manufacturer was struggling with the certain inefficiencies pertaining to the wide variety of shapes and sizes of their component parts. Between the numbers of labor hours worked to gather the various components to parts being wasted due to spoilage caused a lot of difficulties to balance inventory control.:
- Excessive labor time, workers were continually struggling with the sorting process
- Lost and Wasted components, which drove up production costs.
- Unreliable inventory control, making it difficult to balance supply levels with production needs.
These challenges not only increased costs but also slowed production timelines, critical in a high-tech industry where precision and speed are essential.
Our Goal:
- Reduce Customer’s time spent gathering component part kits
- Reduce the amount of waste and spoilage allowing for savings in cost and time
- Help control inventory levels of various component parts
AMD Converting and Labels Solution:
AMD Converting & Label developed a digital die-cut program to streamline kit assembly after being provided a list of components that make up a single kit:
Drawing on decades of expertise in custom converting and die-cutting services, AMD designed a solution to transform the customer’s assembly process:
- Developed a digital die-cutting program that nested every required component onto a single sheet.
- Created pre-made kits where all necessary parts for one assembly were consolidated and delivered together.
- Implemented a process that ensured consistent, organized parts while simplifying production workflows.
By applying precision converting techniques, AMD eliminated the need for workers to manually gather and track each piece, while also improving accuracy and reliability.
The Results:
The impact was immediate and measurable.
- 82% reduction in material waste due to fewer lost or damaged parts.
- 92% savings in labor time, assembly preparation dropped from 7 minutes to just 10 seconds.
- Stronger inventory control, with real-time balance and visibility across component part kits.
Why It Matters:
This case study demonstrates how custom die-cutting and converting solutions from AMD Converting and Labels can solve real-world production challenges. By transforming the way parts were organized, cut, and produce, AMD helped the client boost productivity, reduce waste, and meet tighter production timelines, all while keeping costs under control.
See how AMD can streamline your operations with custom converting solutions.